Spice Handling Solutions

Leaf and seeds conveying system – Indpro

diverter valve for leaf and seed conveying - indpro

Pneumatic Conveying
for Spices, Seeds Material Handling

Customer Requirement:

Turnkey execution including design & engineering, manufacturing & supply of pneumatic conveying systems for handling seeds & leaf for spices manufacturing.

System Design Basis:

Type of conveying:	Dilute phase pneumatic conveying system with multiple pressure type systems
Conveying System Solid Throughput/Capacity:	1 TPH to 2 TPH (tons per hour)
Conveying Distance (m):	Upto 80 meters

Solutions we offered:

Pneumatic Conveying System designed for Leaf Conveying with a conveying capacity of 1 TPH from the cleaning section to multiple storage silos.
Pneumatic Conveying System for Seed Conveying, with a conveying capacity of 2.0 TPH, transferring material efficiently to dedicated silos.
Multiple diverter valves integrated in the conveying line to facilitate automated routing of material to designated silos.
Multiple storage silos mounted on load cells for precise inventory monitoring. Filters for dust filtration of air and bin activators for promoting flow of material.
Belt Feeder for continuous batch weighing & transfer.
Hammer Mill for precutting of spice blend.
Pneumatic Conveying System for Precut Spice Blend, with a conveying capacity of 2.0 TPH, transferring material efficiently to dedicated silos.
Intermediate Storage Silos for storing of precut spice blend in a batch.
Air Classifying Mill for fine pulverizing of Spice Blend.
Horizontal Ribbon Blender for homogeneous mixing of the Spice Blend before final packaging, ensuring consistent blend quality.
Vertical Form Fill Seal Packing Machine for automated packing of blended material into pouches.
System designed for PLC-based control, ensuring safe, reliable, and efficient material transfer with minimal human handling.

Process Flow Diagrams

Experience the Indpro advantage!

Hygienic and Food-Safe Operation: All product-contact parts are made from SS304, ensuring food-grade safety and contamination-free handling.
Efficient and Uniform Mixing: The horizontal ribbon blender provides consistent, homogeneous mixing of materials with uniform distribution, essential for maintaining product quality.
Dust-Free and Clean Environment: Pulse-jet cleaned bin vent filters ensure dust-free air discharge, keeping the working environment clean and safe.
High-Capacity Bulker Unloading System: Designed for safe, hygienic, and high-speed unloading of bulk tankers at a rate of 12 TPH, ensuring dust-free transfer and operator safety.
Operational Flexibility: Multiple diverter valves allow smooth product transfer to selected silos, supporting varied process requirements and production batches.
Accurate Inventory Control: Load cell-mounted silos provide precise weight measurement, enabling real-time material tracking and optimized inventory management.

Precise Weighing & Dosing: Accurate weight measurement and dispensing each ingredient as per recipe, enhancing product quality and consistency.
Automation and Process Reliability: PLC-based control ensures synchronized operation across conveying, weighing, blending, and packing systems, minimizing manual intervention and operational errors.
Energy-Efficient and Compact Design: Optimized air consumption and a compact system layout ensure efficient space utilization and reduced power costs.
Easy Maintenance and Accessibility: Modular design with easily accessible components (diverters, blowers, filters, and blender) reduces downtime during maintenance.
Seamless Integration with Packaging Line: The combination of blender and VFFS packing machine allows continuous, automated, and contamination-free product flow from conveying to final packaging.
Enhanced Productivity and Product Consistency: The system’s automation, consistent conveying rates, and efficient blending lead to higher throughput and uniform product quality across batches.

These features make Indpro’s systems reliable, hygienic, and efficient solutions for bulk material handling in the food industry. Indpro’s pneumatic conveying and storage systems are engineered to address the unique challenges of handling food ingredients, such as powders, seeds, grains, and flakes, while maintaining product integrity and safety. Designed with food-grade materials and dust-free operation, these systems not only ensure compliance with industry standards but also enhance overall process efficiency, product quality, and productivity.

It will be our pleasure to help you.

Tell us more about your application needs.

Expert Staff

Highly Qualified Engineering Staff

Wide Industry Experience

21+ years of experience in bulk material handling

Long Performing Product Life

Use of quality material and reliable automation systems

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